Unlocking Efficiency|Turbine Blade Reverse Development

Reverse research and development is a kind of systematic dismantling, analysis, measurement, testing and research of existing products to obtain the key information of its design concept, technical principle, manufacturing process, material composition, functional characteristics and other aspects, and improve, optimize or innovate the original products on the basis of full understanding of these information. To develop similar or even better research and development methods of new products or technologies.

The process of deep exploration and re-creation of the original product. Reverse research and development requires the comprehensive use of a variety of engineering technologies and analytical methods, such as three-dimensional scanning, material analysis, mechanical property testing, simulation, etc., but also requires the R & D team to have deep technology accumulation and innovation capabilities, in order to be able to dig out valuable information from the original product and transform it into competitive new products or new technologies.

First of all, in the era of rapid technological development, the technological gap between different regions and enterprises is significant. Some emerging enterprises in the initial stage, the technology accumulation is relatively weak, and there is a big gap with the leading technology enterprises. In order to rapidly narrow this gap and acquire advanced technical knowledge and experience, reverse research and development has become a feasible strategy. Forward research and development often requires a long cycle and a large amount of resource investment, while reverse research and development can shorten product development time to a certain extent, reduce research and development costs and risks, and respond to market demand faster.

The process of reverse development

1. Target product selection & acquisition and disassembly:

Receive product samples or drawings such as turbine parts from customers, carefully disassemble them into individual parts and assemblies, or precisely analyze the parts of the drawings.

2. Detailed measurement and analysis:

Use precision measuring tools to measure turbine parts in terms of size, shape and material, or experts to disassemble and analyze the size and specifications of drawings, and conduct composition analysis and performance testing.

3. Technical theory inference:

We use large industrial CT scanners to infer the design principles, working mechanisms and manufacturing processes of samples and drawings from the results of scanning, measurement and analysis.

4. Data collection and collation & modeling and simulation:

All the data obtained from measurement, analysis and analysis are systematically collected and sorted out, and a database is established.

Using computer aided design (CAD) and other software, the three-dimensional model of the product is established, and the simulation analysis is carried out to verify the technical principle and performance of the inference.

5. Improvement and innovation design:

On the basis of fully understanding the original products, combined with their own needs and market trends, product improvement and innovative design.

6. Prototyping and testing & Optimization and improvement:

Make the improved prototype product, and conduct various performance tests to evaluate whether it meets the expected goals.

According to the test results, the product is further optimized and improved to ensure its performance, quality and reliability.

Reverse development case

After the customer sends samples, our technicians need to make preliminary measurements to get a better understanding of the basic information of the samples, and then collect more detailed information about the material of the samples using our factory's advanced measuring instruments. During the measurement, we will analyze the advantages and disadvantages of the customer's samples and give suggestions for optimization. Make a better product.

These three pictures are semi-finished products recorded after the production of samples provided by the customer. However, in the reverse research and development of the customer's turbines, we made technical and material improvements to address the shortcomings of rust and fracture of the customer's products, so as to make the final products with higher gloss and wear resistance and corrosion resistance. Our reverse research and development is not only to restore the products desired by the customer. It is also the improvement and optimization of the quality of old products.

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In reverse research and development, technicians can analyze samples scientifically and accurately, and carry out production and testing through precise machines, ensuring that the gas turbine parts produced have high specifications and high-performance use characteristics. Advanced reverse research and development technology to help you break through technical bottlenecks, improve turbine blade performance, welcome to contact for details!