Stellite 190 is a highly wear-resistant alloy primarily used for hardfacing bearing journals on tri-cone rotary drill bits used in the oil and gas industry. Tricone drill bits operate in hot and extremely abrasive downhole conditions. Due to the high proportion of carbides that provide wear resistance, care must be taken to minimize the cooling stresses generated during the cladding process and to avoid service conditions involving severe mechanical or thermal shock.
Stellite 190 Alloy
Nominal Composition (Mass %) and Physical Properties
Co | Cr | W | C | Fe | Others | Hardness | Density | Melting Range |
Base | 27 | 14 | 3.3 | <3 | Ni, Si, Mo, Mn | 52-60 HRC570-760 HV | 8.66 g/cm30.313 lb/in3 | 1200-1335ºC2192-2435ºF |
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Stellite alloys are a group of cobalt-chromium alloys known for their exceptional wear resistance, high temperature performance and corrosion resistance. Here's an overview of Stellite:
Composition:
Stellite alloys are primarily composed of cobalt (about 50-65%) and chromium (about 25-30%), with varying proportions of tungsten, carbon and other elements depending on the grade. These alloying elements give Stellite alloys a unique combination of properties.
Wear Resistance:
Stellite alloys are known for their excellent wear resistance, making them suitable for applications where components are subject to abrasive wear, erosion and sliding contact. They are typically used in high-wear environments such as cutting tools, saw teeth, valve seats, and pump components.
High Temperature Performance:
Stellite retains its mechanical properties at high temperatures, allowing it to withstand high temperatures without significant loss of strength or hardness. This makes Stellite alloys suitable for high-temperature applications such as gas turbine components, furnace components and exhaust valves.
Corrosion Resistance:
Stellite alloys exhibit good corrosion resistance in a variety of environments, including acidic and alkaline solutions, as well as high-temperature gases and molten salts. This corrosion resistance makes Stellite alloys suitable for use in chemical processing, marine engineering, and oil and gas production.
Versatility:
Stellite alloys are available in a variety of grades and forms, including powders for thermal spray coatings, castings and forgings such as rods and plates. This versatility allows the selection of the most appropriate grade and form of Stellite alloy for a specific application.
Applications:
Stellite alloys are widely used in aerospace, automotive, oil and gas, power generation and manufacturing industries. They are widely used in components requiring wear resistance, high temperature performance and corrosion resistance.
Aerospace field
Automobile and motorcycle manufacturing
Chemical industry
Marine engineering
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